Polycarbonate Plates (Dedicated for Chassis) (Part Numbers - CAD Download)

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[Features]
Resin plate more economical than existing products.
[Difference From Conventional Products]
·2 thickness lineups of only 3 mm and 5 mm are available.
　Plate Thickness 3 mm (Existing product: ±0.5 / This product: ±0.7) Plate Thickness 5 mm (Existing product: ±0.5 / This product: ±0.7)
·Smoke gray, antistatic smoke brown, and abrasion-resistant transparent colors are not available.

(i)Remark

Panel dimension must be set to A ≥ B.
Please note that the smoke brown of existing products and this product are different in color.
Notching for aluminum extrusions and relief at 4 corners will be machined to R2.5.
Depending on the size of the product, the price may be higher than existing products.

Part Number

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Drawing / Specifications
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Part Numbers

Dimensional Drawing

■ Standard Type

[ ! ]A ≥ B

■Finish Condition

Plane	4 Sides	Plate Thickness Surface
Machining Method	Circular sawing	Material as is

■Hole Machined Type

[ ! ]A ≥ B

2HL

Hole Machining Details

N (Through Hole)

P (Countersink)

M (Threaded Insert)

Hole Machining Conditions (N·P·M)

Q (Keyhole)

Hole Machining Condition Q (Keyhole)

Ordering Code (Example) M4-L6
[ ! ]L ≤ T－1

* Keyhole Reference Position

[ ! ] Keyhole Machining Condition a ≥ 5, b ≥ 5, c ≥ 5

2H·4H·6H·8H

2HL

[Keyhole Position]
(1): For 2H, the center of diameter d₁ is consistent with G.
(2): For 4H and 6H, the center of G dimension is consistent with the center of B dimension.

(3): For 8H, the center of diameter d₁ of the middle keyhole is consistent with the center of B dimension.

(4): For 2HL, keyholes turn sideways and the center of diameter d₁ is consistent with F.

Screw Nominal Dia.	3	4	5	6	8	10
d	3.5	4.5	5.5	6.5	9	11
d₁	7.5	9.5	11.5	13.5	19	—
h	2	2.5	3	3.5	5	—

■ Table 1

Screw Nominal Dia.	3	4
d	3.5	4.5
L	3	4

Nominal Dia.	b (Min. Value)
3 to 10	2.5

Keyhole Nominal Dia.	5	6	8
d₁	6	7	9
d₂	14	16	20
h	11	12	15

[ ! ] Use with
flat washers
to prevent damage to the resin.

■Specification Table

Type	[M]Grade	Color	Operating Ambient Temperature
F-PCTA	Standard	Transparent	-30 to 100°C
F-PCTBA	Standard	Smoke Brown
F-PCTTA	Antistatic	Transparent

■ Standard Type

Part Number	A	B	T
Standard Size	1 mm Increments		Selection
F-PCTA (Standard, Transparent)	300 to 2000	300 to 1000	3·5
F-PCTBA (Standard, Smoke Brown)
F-PCTTA (Antistatic, Transparent)

■ Standard Type

Part Number	—	A	—	B	—	T
F-PCTA	—	1200	—	800	—	5

■Hole Machined Type

Part Number	—	A	—	B	—	T	—	F	—	G	—	Screw Nominal Dia.	—	L
F-PCTA4H	—	900	—	700	—	3	—	F750	—	G650	—	P3
F-PCTBA4H	—	1200	—	800	—	5	—	F750	—	G650	—	M4	—	L4

■T Dimension Tolerance

T	T Dimension Tolerance
3	±0.7
5	±0.7

■Dimensional tolerance of A and B: ±1.0

■Hole Machined Type

Part Number		A	B	T	F	G	Bolt Nominal Dia. Selection
							Through Hole	Countersink	Keyhole	Threaded Insert
Type	Holes	1 mm Increments		Selection	0.5 mm Increments		N	P	Q	M	L
F-PCTA (Standard, Transparent) F-PCTBA (Standard, Smoke Brown) F-PCTTA (Antistatic, Transparent)	2H (Horizontal) 2HL (Vertical) 4H 6H 8H	300 to 1200	300 to 1000	3	6 to 1191.5 (2H·4H) 4.5 to 1195.5 (2HL) 6 to 595.5 (6H·8H)	4.5 to 995.5 (2H) 6 to 991.5 (2HL·4H·6H) 6 to 495.5 (8H)	3 4 5 6 8 10	3	5 6 8	—	Select from Table 1
				5				3 4 5 6		3 4

[!] Dimension F Specification Range – 2H/4H type selection: d (d₁) + 2.5 ≤ F ≤ A - d (d₁) - 5; for 2HL: d (d₁) / 2 + 2.5 ≤ F ≤ A - d (d₁) / 2 - 2.5;
for 6H and 8H: d (d₁) + 2.5 ≤ F ≤ (A - d (d₁) - 5) / 2 is required.
[!] Dimension G Specification Range – 2H type selection: d (d₁) / 2 + 2.5 ≤ G ≤ B - d (d₁) / 2 - 2.5; for 2HL, 4H and 6H: d (d₁) + 2.5 ≤ G ≤ B - d (d₁) - 5;
for 8H: d (d₁) + 2.5 ≤ G ≤ (B - d (d₁) - 5) / 2 is required. (d for through hole, d₁ for countersink)

■T Dimension Tolerance

T	T Dimension Tolerance
3	±0.7
5	±0.7

■Dimensional tolerance of A and B: ±1.0

Alterations

■ Standard Type

Part Number	—	A	—	B	—	T	—	(CRA, etc.)
F-PCTA	—	1200	—	800	—	5	—	CRA30-CRC30

[ ! ] When specifying notching for aluminum extrusions and relief at 4 corners, the red circled part will be machined to R2.5.

Alterations	Aluminum Extrusion Notching for Blind Joint	Relief at 4 Corners	Corner Cut, Corner Radius Machining	Same Dimension Machining for 4 Corners
Alterations
Code	F□□, E□□, J□□, K□□	CN	CCA·CCB·CCC·CCD CRA·CRB·CRC·CRD	ACC	ACR
Spec.	Machines relief for blind joints of aluminum extrusions. [ ! ] Can only be specified for the standard sizes of standard types	Machines relief at 4 corners. CN = 1 mm Increments [ ! ]5 ≤ CN ≤ 50 Ordering Code CN = 25→CN25 [ ! ] Can only be specified for the standard sizes of standard types	Adds machining to any corner (ABCD). 5 mm Increments ·CCA5 = A Corner 5 mm Cut ·CRB5 = B corner 5 mm Radius Machining [ ! ] Can only be specified for the standard sizes of standard types [ ! ] Combination with same dimension machining for 4 corners is not available	All four corners can be cut and radius machined to the same dimensions (5 mm). ·ACC: Corner 5 mm Cut ·ACR: Corner 5 mm Radius Machining [ ! ] For the machining conditions of the hole and plate end face, see Hole Machining Conditions under Hole Machining Details

[List of Notching for Aluminum Extrusions]

Notching Shape by Joint	Single Joint Kit	Single Joint Kit Screw Joint Kit		Pre-Assembly Insertion Double Joint Kit		Center Joint	Post-Assembly Insertion Double Joint
	Single Joint Kit	Single Joint Kit Standard Type	Single Joint Kit Narrow Type, Screw Joint Kit	Standard Type	Offset Nut Type	Center Joint	Post-Assembly Insertion Double Joint
	(Example 1) (Example 2) For Example 2, panel notching is not required.		[ ! ] Illustration shows a Single Joint Kit Narrow Type.			(Example 1) (Example 2)
HFS5 Series 5	—	—		—	—
HFS5 Series 6
HFS5 Series 8	—
HFS5 Series 845	—					* Notching is not required.
HFS5 Series 10	—	—			—	—	—

[ ! ] When specifying notching for aluminum extrusions and relief at 4 corners, the red circled part will be machined to R2.5.

■Hole Machined Type

Alterations

Hole Position from Left

Hole Position from Bottom

Same Dimension Machining for 4 Corners

Code

ACC

ACR

Spec.

XC = 0.5 mm Increments

[ ! ] For the machining conditions of the hole and plate end face, see Hole Machining Conditions under Hole Machining Details

[ ! ] Can be specified only for Hole Machined Type (2H to 8H)

YC = 0.5 mm Increments

[ ! ] For the machining conditions of the hole and plate end face, see Hole Machining Conditions under Hole Machining Details

[ ! ] Can be specified only for Hole Machined Type (2H to 8H)

All four corners can be cut and
radius machined to the same dimensions (5 mm).
· ACC: Corner 5 mm Cut
· ACR: Corner 5 mm Radius Machining

[ ! ] For the machining conditions
of the hole and plate end face,
see Hole Machining Conditions
under Hole Machining Details

Hole Machining Type	b (Minimum Value)
Through Hole / Countersunk Hole Threaded Insert	2.5
Keyhole	5

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Part Number
F-PCTA-[300-2000/1]-[300-1000/1]-[3,5]
F-PCTBA-[300-2000/1]-[300-1000/1]-[3,5]
F-PCTTA-[300-2000/1]-[300-1000/1]-[3,5]

Minimum order quantity	Standard Shipping Days ?	Grade	Color	Shape	Hole Machining	[A] Length (Plate) (mm )	[B] Width (Plate) (mm )	[T] Thickness (Plate) (mm )	[F] Distance (mm )	[G] Distance (mm )	[N] Diameter (Through Hole) (mm)	[P] Diameter (Countersink) (mm)	[Q] Diameter (Keyhole) (mm)	[M] Diameter (Threaded Insert)
1	5 Days	Standard	Transparent	No Hole Machining (Standard)	No Hole Machining (Standard Type)	300 ～ 2000	300 ～ 1000	3 ～ 5	-	-	-	-	-	-
1	5 Days	Standard	Smoke Brown	No Hole Machining (Standard)	No Hole Machining (Standard Type)	300 ～ 2000	300 ～ 1000	3 ～ 5	-	-	-	-	-	-
1	5 Days	Antistatic	Transparent	No Hole Machining (Standard)	No Hole Machining (Standard Type)	300 ～ 2000	300 ～ 1000	3 ～ 5	-	-	-	-	-	-

Basic information

Material	Polycarbonate

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Basic Attributes

Grade
- Standard
- Antistatic
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Color
- Transparent
- Smoke Brown
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Shape
- No Hole Machining (Standard)
- Hole Machining
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[A] Length (Plate)(mm )
[300-2000/1mm Unit(s)]
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[B] Width (Plate)(mm )
[300-1000/1mm Unit(s)]
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[T] Thickness (Plate)(mm )
- 3
- 5
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[F] Distance(mm )
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[G] Distance(mm )
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[N] Diameter (Through Hole) (mm)
- 3
- 4
- 5
- 6
- 8
- 10
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[P] Diameter (Countersink) (mm)
- 3
- 4
- 5
- 6
- 8
- 10
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[Q] Diameter (Keyhole) (mm)
- 5
- 6
- 8
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[M] Diameter (Threaded Insert)
- 5
- 6
- 8
- 3
- 4
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Type
- F-PCTA
- F-PCTA2H
- F-PCTA2HL
- F-PCTA4H
- F-PCTA6H
- F-PCTA8H
- F-PCTBA
- F-PCTBA2H
- F-PCTBA2HL
- F-PCTBA4H
- F-PCTBA6H
- F-PCTBA8H
- F-PCTTA
- F-PCTTA2H
- F-PCTTA2HL
- F-PCTTA4H
- F-PCTTA6H
- F-PCTTA8H
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Hole Machining
- No Hole Machining (Standard Type)
- ２H
- 2HL
- 4H
- 6H
- 8H
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