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No.000187 Traverse mechanism for heavy workpieces

Converting rotary motion into linear motion

Related Category

Linear Guides for Extra Super Heavy Load

Product name Linear Guides/Extra Super Heavy Load/With Resin Retainer
Part number SE2RZ36-1120
Features Recirculating bearing balls are separated by resin retainers resulting in low-noise and smooth movements of the guide.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Choose the size based on workload.

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Available sizes

■Linear Guides for Extra Super Heavy Load with Plastic Retainers, Interchangeable, Light Preload

Material Hardness
Carbon Steel 58HRC -

■Sizes and Dimensions

Number of Blocks Block Width Block Length Overall Height Rail Length
1 44 91.8 30 220 - 1960
48 107 36 220 - 1960
60 124.6 42 280 - 1960
2 44 91.8 x 2pcs. 30 220 - 1960
48 107 x 2pcs. 36 220 - 1960
60 124.6 x 2pcs. 42 280 - 1960

* Please see the product pages for details of selectable sizes.

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Selection Steps

■Linear guide selection steps

Determine application conditions
(Moving mass, feed rate, motion pattern, life)

Temporary selection of linear guide specifications
(Block type, overall height, rail length are temporarily selected according to the conditions of use.)

Basic safety check
  • ●Allowable Load
  • ●Operating Life
  • ●Preload

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Accuracy Info

■Preload and Accuracy Reference (Linear Guides for Extra Super Heavy Load with Plastic Retainers, Interchangeable, Light Preload)

(µm)

Radial
Clearance
H30 ・ H36 -5 ~ 0
H42 -7 ~ 0
H Dimension Tolerance ±20
Pair variation of H 15
Tolerance of dims. W2 ±30
Pair variation of W2 25

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Performance info.

■Linear guide performance info. (Linear Guides for Extra Super Heavy Load with Plastic Retainers, Interchangeable, Light Preload)

Overall Height Basic Load Rating Allowable Static Moment
C (Dynamic) kN Co (Static) kN MA
N・m
MB
N・m
Mc
N・m
30 21.6 44.5 360 305 298
36 32.0 62.5 615 515 490
42 46.0 91.5 1000 885 870

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Technical Calculations

■Linear guide life calculations

●Life
When linear guides operate in linear motion while supporting loads, repeated stresses apply on the rolling elements (balls) and raceways (rails), eventually causing scale-like flaking due to material fatigue. The total run distance until this flaking appears is defined as linear guide's "Life".
●Rated Life
Rated life is a total distance 90% of linear guides reach without flaking when a group of the same guides are run under the same condition. The rated life can be calculated with basic dynamic load rating and the load applied on the guides as follows.
When using linear guides, load calculations are initially needed. It is not easy to calculate the loads during linear motion due to vibrations and shocks, as well as load distribution on the guides. Furthermore, operating environment temperature has large effect on life. When these conditions are taken in consideration, the calculations would be as follows.
  • L: Rated Life (km)
  • fH: Hardness Factor (See Fig-1)
  • fT: Temperature Factor (See Fig-2)
  • fC: Contact Factor (See Table-1)
  • fW: Load Factor (See Table-2)
  • C: Basic Dynamic Load Rating (N)
  • P: Applicable Load (N)
●Hardness factor (fH)

In using linear guides, the shaft that balls contact must have sufficient hardness, If adequate hardness cannot be obtained, load rating decreases and life will be reduced as a result.

●Temperature factor (fT)

When the temperature of linear guides exceed 100°C, hardness of blocks and rails will be reduced, causing reduction of life. Please compensate the life rating with temperature factor.
* Please use linear guides within temperature shown on product pages.

●Contact factor (fC)

Table-1. Contact factor

Number of blocks per rail Contact factor fC

1 1.00
2 0.81
3 0.72
4 0.66
5 0.61

In general, it is common to use 2 or more blocks on 1 rail. In such case, load applicable on each block would not be uniform due to machining variations. As the result, allowable load rating on each block would vary depending on the number of blocks used per rail. Please compensate the life rating with contact factor shown on Table-1.

●Load Factor (fW)

Table-2. Load factor

Condition of Use fw
No external shocks or vibrations and
speed is low 15m/min or less
1.0 - 1.5
No significant shocks or vibration and
med. speed 60m/min or less
1.5 - 20
External shocks and vibrations exist
and the speed is high 60m/min or over
2.0 - 3.5

To calculate load applied to the Linear Guides, in addition to object weight, it requires inertia force attributed to motion velocity or moment loads. However, it is difficult to calculation the load accurately due to potential vibrations and shocks caused by other element than repeated start-stop motions during reciprocating motion. Thus, Table-2 load factor helps simplify the life calculation.

●Applicable load calculation method
When load is applied to the a block, convert moment load into applied load by the following formula.
  • P: Applicable Load (N)
  • F: Downward load (N)
  • Co: Static load rating (N)
  • MA: Allowable Static Moment - Pitching Direction (N・m)
  • MC: Allowable Static Moment - Rolling Direction (N・m)
  • Lp: Load point distance (m) in pitching Direction
  • Lr: Load point distance (m) in rolling direction

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Keyless Bushings

Product name Keyless Bushings/Standard
Part number MLHS35
Features A hub (such as pulleys, gears and sprockets) can be easily connected with shaft by tightening mechalock screws.
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Size according to pulley size, shaft size and allowable transmitted torque.

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Available sizes

■MechaLock Standard Type (with Centering Function)

 Body Material Surface Treatment
EN 1.1191 Equiv. -
Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -

■Sizes and Dimensions

Shaft Bore Dia. Outer Ring Dia.
(pilot)
Inner Ring O.D.
(shoulder)
Shoulder Height Pilot Length
Ø28 Ø46 Ø50 3.5 17.3
Ø30 Ø48 Ø52
Ø32 Ø50 Ø54 18.3
Ø35 Ø57 Ø62 4 19.5
Ø38 Ø60 Ø65 20
Ø40 Ø62 Ø67 20.5
Ø42 Ø64 Ø69
Ø45 Ø67 Ø72 21

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Accuracy Info

■Recommended Tolerance of Applicable Shaft and Hub

Tolerance Finish Surface Roughness
Shaft O.D. h7 (g6) Ra1.6 or less
Hub I.D. H7 Ra3.2 or less

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Performance info.

■Load info of the MechaLock Standard Type (with Centering Function)

Shaft Bore Dia. EN 1.1191 Equiv. / -, EN 1.1191 Equiv. / (Black Oxide) EN 1.1191 Equiv. / Electroless Nickel Plating EN 1.4301 Equiv. / -
Max Allowable
Torque
Allowable
Thrust
Load
Screw
Tightening Torque
Screw
Tightening Torque
Max. Allowable
Torque
Allowable
Thrust
Load
Screw
Tightening
Torque
Max Allowable
Torque
Allowable
Thrust
Load
Screw
Tightening
Torque
(N・m) (N・m)
(N・m) (kN) No Surface
Treatment
Black Oxide (N・m) (kN) (N・m) (N・m) (kN) (N・m)
Ø28 380 27 8.8 7.5 295 21.1 8.8 213.8 15.2 5.6
Ø30 410 396 26.4 229.5 15.3
Ø32 440 423 244.2 15.2
Ø35 720 41.1 15.7 12.7 548 31.3 15.7 301.1 17.16 9.6
Ø38 770 40.2 741 39 409 21.48
Ø40 810 779 430.6
Ø42 850 823 39.2 452.2
Ø45 1200 52.9 882 484.6

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Adjusting Bolts

Product name Adjusting Bolts/Knurled head with Hex Socket
Part number AJKTN10-50
* Orange colored cells in the table below indicate the part numbers used in this example.

Selection criteria

Easy to use/operate to adjust belt tension.

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Available sizes

■Adjusting Bolt with Hex Socket Knurled Knobs

Screw Type Material Surface Treatment
Coarse Thread EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -
Fine thread EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating

■Sizes and Dimensions

Thread Dia. x Pitch Thread Length
(5mm increments)
Block Bearing Part Knob EN 1.1191 Equiv. EN 1.4301 Equiv.
Fine Thread Coarse Thread Diameter Length Length O.D.
- M3 x 0.5 10 ~ 45 Ø2.5 7 7 Ø10 -
M4 x 0.5 M4 x 0.7 10 ~ 60 Ø3.5
M5 x 0.5 M5 x 0.8 10 ~ 70 Ø4.5 9 15 Ø15
M6 x 0.75 M6 x 1.0 15 ~ 80 Ø5.5
M8 x 0.75 M8 x 1.25 20 ~ 100 Ø7.5 12
M10 x 1.0 M10 x 1.5 25 ~ 100 Ø9.5 16 25 Ø20 -
M12 x 1.0 M12 x 1.75 25 ~ 150 Ø11.5 19 -
- M16 x 2.0 25 ~ 150 Ø15.5 Ø24 -

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Accuracy Info

■Accuracy of the Adjusting Bolts

Block Support
Shaft Dia. Tolerance: -0.1 / -0.2
Length Tolerance: +0.2 / +0.1
Surface Roughness: Ra1.6

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IDEA NOTE High accuracy positioning of heavy loads

Combining linear guides with low coefficient of friction with servo motor allows high accuracy positioning even with heavy loads.

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    Revised: September 21, 2025

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      You will need to edit the Data so that it meets your specific design conditions.
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       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • Traverse mechanism using linear guides that support load that reduces needed transportation power.
  • The shuttle mechanism converts rotary motion from the servomotor into linear motion of the plate on linear guides via a shaft, a pulley, and a belt.

Points for use

  • Automatic mechanism by a servomotor.

Target workpiece

  • Large trey + workpieces.
  • External dimensions: W125 x D125 x H150mm (carrying max. 12 pieces per pallet)
  • Workpiece weight: 535kg

Design Specifications

Operating Conditions or Design Requirements

  • Slide stroke: 500mm
  • External dimensions: W700 x D1890 x H228mm

Required Performance

  • Trey positioning repeatability: ±0.02mm
  • Transportable weight: 535 x µ ( = 0.03) = 16.05kg

Selection Criteria for Main Components

  • Motor
    • To meet requirement for high accuracy positioning.
  • Linear guide
    • Reducing the transport weight.
    • To meet requirement for reciprocating straight movement accuracy.

Design Evaluation

Verification of main components

  • Verify the timing belt and the servomotor for durability against load weight and meeting the requirement for transportation speed.
  • Timing belt
    • Allowable tension: 4320N
    • Servomotor maximum torque: 14.4N・m
    • Motor shaft dia.: 0.035m
    • Maximum torque at pulley diameter 0.098m: 14.4 x 0.098 / 0.035 = 40.3N・m
    • Force applied to one belt: F = (40.3 x 2 / 0.098) / 2 = 408N
      408N < 4320N Thus, no problem.
  • Servomotor
    • Motor rotational speed: 0 - 2000 (rpm)
    • Internal reduction ratio (ia): 1 / 9
    • External reduction ratio (ib): 40 (Ø80)/49 (Ø98)
    • Rotary pitch circle dia. (Dp): 80mm
    • Transportation speed: (Ns) x (Dp) x π x (ia) x (ib) x 1 / 60
      = 600 x 80 x π x (1 / 9) x (40 / 49) x 1 / 60 = 228mm/sec
      (Calculated by assuming applied rotational speed (Ns) of 600rpm)

Other Design Consideration

  • For stable and synchronous transmission L-type timing belt is selected.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No.
Quantity
1 Linear Guides - Extra Super Heavy Load SE2RZ36-1120 2
2 Deep Groove Ball Bearings B6205ZZ 8
3 Mecha Locks MLHS35 1
4 Parallel Keys KESS8-30 5
5 Adjusting Bolts AJKTN10-50 3
6 Socket Head Cap Screws-with Washer SCBS8-25 16
7 Set Screws Flat Type MSSFS6-6 5
8 Socket Head Cap Screws-with Washer SCBS5-20 8
9 Socket Head Cap Screws-with Washer SCBS8-30 6
10 Blocks For Adjusting Bolts AJSCM10-40 2
11 Blocks For Adjusting Bolts AJSBM10-70 1
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • Terms of use of CAD data and simplified drawing data
    These terms and conditions (hereinafter referred to as “the Terms") set forth the conditions for downloading CAD data and simplified drawing data provided by MISUMI Corporation (hereinafter referred to as "MISUMI") via www.misumi-europe.com operated by MISUMI Europa GmbH(hereinafter referred to as the "Website"). By downloading CAD data and simplified drawing data posted on the Website (hereafter referred to as “Data”), customers are deemed to have agreed to these Terms.

    1. Purpose of Use
    MISUMI offers the following:
    1)CAD data found on the Website (3D CAD data, 3D Intermediate data and 2D CAD data) for the purpose of informing customers of the characteristics of the products offered by MISUMI or a manufacturer affiliated with MISUMI for use in their designs.
    2)Simplified drawing data (in PDF format) for the purpose of checking the specifications of products.
    2. Characteristics of Data
    There may be a discrepancy in certain characteristics of products (for example: tolerance, surface roughness, chamfer, etc.) between the Data and the actual product. Furthermore, for the purpose of reducing the file size of the Data, some information such as oil groove shapes, threads, or spring shapes, may be removed from the Data.
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    In the event Data is found to have been to be used for any purpose other than that mentioned above or against any applicable laws or the Terms, MISUMI may pursue any legal remedy available to it, which may result in forbidding the offending user from using the Data or accessing the Website.
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    Customers shall comply with all applicable laws and regulations regarding the export of the Data.
    8. Amendments to the Terms
    MISUMI may, at any time, and in its sole discretion, modify these terms and conditions; any such modification will be effective immediately.
    9. Severability
    If any term or provision of these Terms is invalid, illegal, or unenforceable in any jurisdiction, such invalidity, illegality, or unenforceability shall not affect any other term or provision of these Terms or invalidate or render unenforceable such term or provision in any other jurisdiction. Section 139 BGB (German Civil Code) shall not apply.
    10.Miscellaneous
    In the event that Customers violate the Terms, MISUMI and/or MISUMI Europa GmbH shall be entitled to claim the damages and expenses (including attorney's fees) incurred by such violation against the Customers.
    These Terms and any disputes arising in connection therewith shall be exclusively governed by and construed in accordance with the laws of the Federal Republic of Germany, without regard to its conflicts of law principles. The courts located in Frankfurt am Main/Germany shall have exclusive jurisdiction to adjudicate any dispute arising in connection with these Terms. By downloading the Data, you agree to submit to the exclusive and personal jurisdiction of the courts located in Frankfurt am Main/Germany.

    Revised: September 21, 2025

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    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


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    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.
    3. * The part in the frame is a sub-assembly unit.

    4. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    5. The Data including the third-part components are made by the Company.

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